PROCESS ENGINEERING
Our aim is to help you gain a deeper understanding of your processes and develop better solutions. We combine services in process engineering, fluid mechanics and thermodynamics. We therefore offer comprehensive solutions - from the practical implementation of systems to innovative development projects. We see ourselves as a link between science and engineering.
Topics
Our Process Engineering Services
• Analysis of the existing system
• Analysis of physical, chemical and biological processes
• Development of a suitable control strategy
• Formulating the control description
• Assessment of the facility and existing measurement data
• Detailed system design
• Performing an energy analysis of the system
• Performing simulations (fluid mechanics, thermodynamics, chemistry, biology)
• Development and installation of process monitoring
• Installation of measurement technology to monitor the process
• Instrumentation diagram
• Analysis of relevant physics and parameters
• Customized measurement campaigns
• P&I (piping and instrumentation diagram)
• Technology scouting for the utilization of waste heat
• Investigation of existing process data and system failures or errors
Our Process Engineering Solutions
Process analytics
• As-is analysis of relevant physics and parameters
• Customized measurement campaign
• Data analysis and suggestions for improvement
Your advantages
• Comprehensive review of your process
• External view of the plant
• Interdisciplinary assessment and analysis
• Integration of solutions from outside the industry (cross-engineering)
Process simulation
• Modeling your process step
• Carrying out simulations
• Analysis and identification of weak points
Your advantages
• Analysis by cross-ING specialist engineer
• Interdisciplinary evaluation of the results
• Suggestions for process optimization, efficiency savings
• Implementation of proposals at the customer's site
Control engineering for biochemical processes
• Translate the biological or chemical concept into a specification
• Developing test plans for measurable verification and validation
• Development of a suitable control strategy
• Formulating the control description
• Implementation of the control system
​Your advantages
• Interdisciplinary approach for optimal control
• Methods for better collaboration
• Cross-engineered knowledge transfer from other sectors
Predictive maintenance
• Analysis of physical / chemical / biological processes
• Investigation of existing process data and system failures or errors
• Installation of measurement technology to monitor the process
• Development and installation of process monitoring
​Your advantages
• Identification of critical parameters for maintenance
• We help you understand your problems with a simulation
• We protect you from tipping points in critical processes
• Cross-engineered implementation of AI models (AI)
Optimizing the energy efficiency of processes
• Assessment of the system and existing measurement data
• Carrying out an energy analysis of the system
• Report with suggestions for optimization
• Analysis of waste (material flows)
Your advantages
• Energy optimization can be implemented directly with cross-ING
• One-stop-shop for consulting and engineering
Healthy air
• Analysis of operations and identification of pollutant sources
• Simulation of pollutant transport
• Identification of problematic regions
• Proposal of interventions
Your advantages
• Detailed analysis of your rooms
• Identified problem regions with increased risk
• Implement cleaning options
Recovery of process energy
• Analysis of the existing facilities
• Technology scouting for the use of waste heat
• Contacting local neighbors for the use of waste heat
• Report with cost-benefit analysis
• Implementation of the proposals
Your advantages
• Broad approach for proposed solutions
• Advice and implementation from a single source
Process Engineering Team
We help you to better understand your processes. We use measurements and simulations to shed light on the physics, chemistry and biology behind them. This enables you to further improve your process for the future.
Dr. Markus Schmidt
Chief Competence Center Process Engineering